Mongo Posted February 28, 2023 Posted February 28, 2023 I am looking for a way to create a lightweight, load bearing structure using flat panels that have been cut with a CNC. Then, join these panels together in a more tongue and groove / wood joinery type method. Is this possible? I assume it will not be as rigid as a structure built out of a mold, but how much will I be losing? Quote
AJ Sawyer Posted May 25, 2023 Posted May 25, 2023 That's an awesome composite structure! Mortise and tenon or tongue and groove. It's used a lot for optical benches and reaction structures. It's plenty stiff and strong. It just has to be designed properly to transfer loads https://markets.rockwestcomposites.com/aerospace-defense/structures/case-study-reaction-structure/ Quote
Jeremy Senne Posted May 26, 2023 Posted May 26, 2023 It's worth noting that you should also use some sort of epoxy or other adhesive as a fillet bond along the corner joints to keep the structure together. If you really want to go all-out you could bond angle clips between the adjacent faces for the strongest structure of that construct. That's how a lot of satellite structures are built. Quote
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