Jump to content

Adam

Members
  • Posts

    15
  • Joined

  • Last visited

  • Days Won

    1

Posts posted by Adam

  1. Ah... square tubing... that would be better. I recommend using 1 inch inner diameter standard modulus square tubes:

     1. https://www.rockwestcomposites.com/25488-long cut to size for your 78" sections.

     2. https://www.rockwestcomposites.com/25488 for the shorter 55" pieces.

    and connect them together with something like this: https://www.mcmaster.com/47045T82/    I have not been able to find any carbon fiber square tube connectors out there, but I think any tough plastic or aluminum piece will do. Use a rubber mallet, and (maybe a few brushes with some sandpaper) to insert the connector into the tube. You can bond them if you want with a touch of cyanoacrylate epoxy (super glue), but I don't know if that is necessary. 

     

    As far as attaching the wood to your carbon fiber frame, I would say you will need a fastening system that is more durable and lasting for the wear and tear of life at sea. I recommend that you fasten your wood panels to the carbon fiber frame using regular metal nuts and bolts, with a flat head that is aesthetically acceptable to you. Drill pilot holes through your square carbon fiber tubes with a regular metal drill bit and a strong drill (if your tube is securely immobile, this is pretty easy). 

    Lastly, you will need to secure the bed frame to your boat. I would think you would want to bolt it to the floor or wall using the same method.

  2.  

    On 10/25/2023 at 2:04 AM, sfsailboat said:

    Hi, I am looking to build a simple full size bed frame for a sailboat, 51" wide x 77" long x 3" high. What pieces do you recommend for easy assembly? I will place wood slats over the composite frame, and then the mattress on top of the slats.

     

    Hello @sfsailboat. That sounds like a great idea. I think you might be able to use tube connectors of any type (pvc?) to connect carbon fiber tubes into a frame.

    Rock West has machined, anodized aluminum connectors here: https://www.rockwestcomposites.com/shop/shop-by-application/marine/connectors-fittings-for-marine/ce15-mb3-05   that would connect with 1.5 inner diameter cf tubes: https://www.rockwestcomposites.com/46410-g-dl

    • Like 1
  3.  

    I created this skateboard using an infusion lay-up. In a waxed mold, I placed 2x2 twill fabric x2, carefully pressing the fabric into the edges of the mold. The middle of the board is a simple foam core, about 1/8 inch thick. Then two more layers of fabric. I set up a vacuum system to draw the resin through the board. After curing, I removed it from the mold and began cutting off the excess fabric and sanding. I purchased trucks and glow-in-the-dark wheels. topped it off with black grip tape. The guy at the skateboard shop was impressed! 

    sft.jpg

    sk b.jpg

    dark sk.jpg

    • Like 1
  4. In our Composite Materials class we created these cool bowls using carbon fiber prepreg pieces, shaped into a metal bowl-shaped mold. There are seven layers. We did a vacuum bag debulk after layer 4. The most difficult part was ensuring that there was no "bridging" of the material and minimizing wrinkles. 

     

    image.thumb.jpeg.973f1560ff758d51179fdfb4fb303310.jpeg

    image.thumb.jpeg.0982025debeaf17a240e91436d3cfb6d.jpeg

     

    image.thumb.jpeg.35807bd845d23d7277d0e660280943a2.jpeg

     

    image.jpeg

    image.jpeg

    • Like 1
×
×
  • Create New...