Hi, I messed around for a couple years with carbon fiber mostly trying to create my own lightweight bike parts. But I did quite a few other projects that weren't cycle specific. The one thing I found consistent with every project I use a mold with, was it getting the finished products the hardened cured product away from the mold was always tricky. Even broke a part or two trying to get it to release. At one point I even popped for,, well now, I forget the name of the hard paint on liquid but it puts a hard coating on your mold and it's quite expensive. But anyway even that didn't work as well as I had hoped it would.
A decade later, and I'm confronted with a problem that requires me to decrease the weight of a swinging door, because I have now replaced the glass with corrugated plastic. The fiberglass frame of the door is too heavy for the corrugated plastic because it does not supply the rigidity that the glass did. I remember I have some leftover carbon fiber in my storage, so I buy a quart of resin a couple cheap paint brushes and as a cheap release agent get a tub of Vaseline. I've never tried this before but I knew it was a cheap alternative.
Here's the wow part. After coating the fiberglass frame which I was going to use as a positive mold with Vaseline I see there's a stack of tissue paper in the corner of the room. By tissue paper I mean the very light thin stuff that you use to wrap China in. Gift tissue paper I guess. I decide to cover a section of my mold with this tissue paper as a layer in between the mold and the carbon fiber. (I was thinking cheese) It's was not easy getting it flat and laid nicely over the mold but once it gets thoroughly greasy with the Vaseline it's doable. The Vaseline alone didn't work very well at all, and I'm not even sure I'll be able to get the peace fully separated from the mold. But I am amazed, just absolutely amazed at how well the greasy tissue paper as an intermediate layer worked. I think I almost could have just lifted the mold up and tilted it vertical and the piece would have slid off had I done the whole piece with this tissue paper technique. And mostly everywhere the tissue paper peeled off the back of the carbon fiber as well. What I don't understand is why this hasn't been something that somebody else has tried? I think someone must have, but why I've never heard of it before I don't know? But if this is a new technique that I've discovered check it out. It works very very well.